What is 16 CFR Part 1505 Testing?

16 CFR Part 1505 is a mandatory safety regulation under U.S. federal law for electrically operated toys, established by the Consumer Product Safety Commission (CPSC). The purpose is to ensure such toys do not pose risks of electric shock, mechanical injury, or fire hazardsduring use.

Key Requirements

Electrical Safety: Must comply with standards such as UL 696 to prevent issues like short circuits, overheating, or electric leakage.

Mechanical Safety: Moving parts must be protected to avoid pinching, cutting, or other physical harm.

Fire Safety: Materials used must be flame-retardant to reduce the risk of fire.

Why is Testing Required?

1. Market Access

Major e-commerce platforms (e.g., Amazon) require a Children’s Product Certificate (CPC)demonstrating compliance with 16 CFR Part 1505.

Products without CPCs may be removed from listings or blocked from import.

U.S. Customs may detain non-compliant shipments, causing clearance delays.

2. Safety and Legal Risk

Helps prevent injury-related lawsuits due to design defects such as battery explosions or exposed moving parts.

Minimizes the risk of costly recalls or civil penalties, which could reach millions of dollars.

How to Comply

Step 1: Choose a CPSC-Accredited Lab

Use a lab officially recognized by CPSC, such as JJR Lab (China).

Step 2: Submit for Testing

Send 1 representative product sampleusing traceable shipping (e.g., DHL).

Include an application form, user manual, circuit diagram, and a bill of materials with supplier information.

Step 3: Laboratory Testing and Report

The lab will perform electrical, mechanical, and fire safety testing.

A full test reportis typically delivered in 5–7 business days.

Expedited service(3 business days) is available for an extra \$100.

Step 4: Issue the CPC Certificate

Based on a passing report, the manufacturer or importermust sign a Children’s Product Certificate, confirming that the product meets 16 CFR Part 1505.

Timeline and Cost Overview

Regular Testing: 5–7 business days, approximately \$648 per model.

Expedited Testing: 3 business days, with an added \$100 rush fee.

Multi-Model Bundled Testing: Takes 2–3 extra days, with pricing as low as \$80 per group(minimum 20 groups).

Required Materials

Sample Product: One complete unit (with packaging), including all models or colors. Products made from different materials must be tested separately.

Technical Documentation: Must include the user manual, circuit diagram, and material composition list with supplier details.

Additional Requirements

Labeling: Products must be labeled with “CPSC Compliant”and include any applicable warnings, such as age limits or battery usage alerts.

Ongoing Compliance: If materials or manufacturing processes change, retesting is requiredto maintain compliance.